Determination of high strain-rate behavior of metals: applications to magnetic pulse forming and electrohydraulic forming - ENSTA Bretagne - École nationale supérieure de techniques avancées Bretagne Accéder directement au contenu
Article Dans Une Revue Key Engineering Materials Année : 2014

Determination of high strain-rate behavior of metals: applications to magnetic pulse forming and electrohydraulic forming

Anne-Claire Jeanson
  • Fonction : Auteur
Gilles Avrillaud
  • Fonction : Auteur
Gilles Mazars
  • Fonction : Auteur
François Bay
Nicolas Jacques
M. Arrigoni

Résumé

The design of processes like magnetic pulse forming and electrohydraulic forming involves multiphysical couplings that require numerical simulation, and knowledge on dynamic behaviour of metals. The forming process is completed in about 100 μs, so that the workpiece material deforms at strain-rates between 100 and 10 000 s-1. In this range, the mechanical behaviour can be significantly different than that in quasi-static conditions. It is often noticed that the strength and the formability are higher. The main goal of this study is to use an electromagnetically driven test on tubes or sheets to identify the constitutive behaviour of the workpiece material. In the case of tube, an industrial helix coil is used as inductor. Simulations with the code LS-Dyna® permit to find a configuration where the tube deforms homogeneously enough to allow axisymmetric modelling of the setup. The coil current is measured and used as an input for the simulations. The radial expansion velocity is measured with a Photon Doppler Velocimeter. The parameter identification is lead with the optimization software LS-Opt®. LS-Dyna axisymmetric simulations are launched which different set of parameters for the constitutive behaviour, until the computed expansion velocity fits the experimental velocity. The optimization algorithm couples a gradient method and a global method to avoid local minima. Numerical studies show that for the Johnson-Cook constitutive model, two or three experiments at different energies are required to identify the expected parameters. The method is applied to Al1050 tubes, as received and annealed. The parameters for the Johnson-Cook and Zerilli-Armstrong models are identified. The dynamic constitutive behaviour is compared to that measured on quasi-static tensile tests, and exhibits a strong sensitivity to strain-rate. The final strains are also significantly higher at high velocity, which is one of the major advantages of this kind of processes.
Fichier non déposé

Dates et versions

hal-01001829 , version 1 (05-06-2014)

Identifiants

Citer

Anne-Claire Jeanson, Gilles Avrillaud, Gilles Mazars, François Bay, Nicolas Jacques, et al.. Determination of high strain-rate behavior of metals: applications to magnetic pulse forming and electrohydraulic forming. Key Engineering Materials, 2014, 611-612, pp.643-649. ⟨10.4028/www.scientific.net/KEM.611-612.643⟩. ⟨hal-01001829⟩
340 Consultations
0 Téléchargements

Altmetric

Partager

Gmail Facebook X LinkedIn More